Matrix H5X Service Manual Page 1

H 5 X - 0 3 B I K ES E R V I C E M A N U A L

74.1 CONSOLE DESCRIPTIONWORKOUT KEYS: Simple program view and selection buttons. GO: One touch Start. ENTER: To confirm each program setting. UP /

84.2 WORKOUT SETUP STEPS - MANUAL 4.4 WORKOUT SETUP STEPS - LEVEL BASEDGO - Press to immediately begin a workout. Workout, resistance level, and time

94.5 WORKOUT SETUP STEPS - FITNESS TESTFITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 r

104.6 WORKOUT SETUP STEPS - TARGET HEART RATE 4.7 WORKOUT SETUP STEPS - CONSTANT WATTSTARGET HEART RATE - The Matrix H5x-03 Bike comes with standard d

115.1 USING MANAGER MODEThe Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and

126.1 USING ENGINEERING MODETo enter Engineering Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED di

137.1 USING SERVICE MODETo enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display.

148.1 ELECTRICAL DIAGRAMCHAPTER 8: TROUBLESHOOTING

158.2 ERROR CODES ON THE CONSOLECODE CLASS DESCRIPTION SOLUTION0x02AB C Machine type error. Set the correct machine type in Engineering Mode. 0x02B4

16LED INDICATOR DESCRIPTIONLED 1 RPM (AC Plug In). LED 2 +5VLED 3 +15VLED 4 Bus VoltageLED 5 RPM (Generator). LED 6 Status 1 (Program operation). L

CHAPTER 1: SERIAL NUMBER LOCATION ... 1CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1

17NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING LED 1 LED 5 LED 9 LED 8SYMPTOM: The console will not power up or the display is dim. C

18ERROR 0x04A0 (DIGITAL COMMUNICATION FAILURE) SYMPTOM: Error code 0x04A0 is displayed on the console. CHECK POINT POSSIBLE ISSUE SOLUTIONLEDs 2, 3

19ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPONDPOSSIBLE CAUSES:1) The keypad connection ribbon cable has not been plugged in correctly. 2) The ke

20HIGH OR NO RESISTANCEPOSSIBLE CAUSES:1) The console cable is damaged or not properly plugged in. 2) The UCB is damaged. 3) The Generator is dam

218.8 TROUBLESHOOTING - PEDALS SLIPPINGPEDALS SLIPPINGPOSSIBLE CAUSES:1) The belt tension is not enough. 2) The one way bearing is damaged. SOLUTI

228.10 TROUBLESHOOTING - HEART RATE ISSUESHEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLYPOSSIBLE CAUSES:1) The chest strap being used is

23FIGURE A FIGURE BFIGURE C8.11 ENTERTAINMENT TROUBLESHOOTING - OVERVIEW1) Sections 8.11 - 8.14 will help with diagnosing problems with TV and enter

248.12 ENTERTAINMENT TROUBLESHOOTING – PICTURE FUZZY OR UNCLEAR1) Remove the TV back cover (Figure A) Using a veried good piece of coax cable, hook

251) If you have no picture at all check to see if you have any status lights on your entertainment keypad or TV. Status lights should be red when

261) If you have status lights on the TV, but the On / Off button gives no response, disconnect and then re-connect the power to the bike from the wa

III9.5 Console Keypad / Overlay Replacement ... 319.6 Console Mast Replacement ...

279.1 CONSOLE REPLACEMENT1) Remove the 5 screws holding the console to the frame (Figure A).2) Disconnect the console cable and HR connections from

289.2 HEART RATE HANDLEBAR REPLACEMENT1) Remove the 2 screws holding on the handlebar cover (Figures A & B). 2) Remove the 4 screws holding the

299.3 HEART RATE GRIPS REPLACEMENTCHAPTER 9: PART REPLACEMENT GUIDE1) Remove the 3 screws holding the 2 halves of the HR grip together (Figure A).

309.4 CUP HOLDER REPLACEMENT1) Remove the 2 screws holding the cup holder to the console mast (Figure A). 2) Remove the cup holder (Figure B). 3)

319.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT NOTE: The instructions below are for console overlays / keypads, but the procedure is the same regardless

329.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUEDFIGURE E FIGURE FFIGURE G7) Peel part of the protective film from the back of the overlay (Figu

339.6 CONSOLE MAST REPLACEMENT1) Remove the console as outlined in Section 9.1. 2) Remove the HR handlebars as outlined in Section 9.2. 3) Lift u

34FIGURE BFIGURE A1) Remove the 4 screws holding the seat pad to the seat post (Figure A). 2) Lift the seat pad away from the seat post (Figure B).

359.8 BACK PAD REPLACEMENT1) Using the tips of your fingers, remove the back cover of the back pad. The back cover is held on by plastic snap clips,

369.9 STATIONARY HANDLEBAR REPLACEMENT1) Using the tips of your fingers, remove the back cover of the back pad. The back cover is held on by plastic

11.1 SERIAL NUMBER LOCATIONA serial number plate is located behind the seat in the seat track. There is also a serial number tag on the middle of the

379.10 PEDAL REPLACEMENT1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal.

389.11 REAR SHROUD REPLACEMENT1) Remove the 9 screws attaching the right side rear shroud to the frame and to the left shroud (Figure A). 2) Remove

391) Remove the pedals as outlined in Section 9.10. 2) Remove the 8 screws attaching the right side front shroud to the frame and to the left shrou

409.13 LOWER CONTROL BOARD REPLACEMENT 1) Remove the rear shrouds as outlined in Section 9.11. 2) Disconnect the 5 wire connections to the lower bo

419.14 BATTERY REPLACEMENTCHAPTER 9: PART REPLACEMENT GUIDE1) Remove the left side rear shroud as outlined in Section 9.11. 2) Disconnect the 2 wir

429.15 DRIVE BELT REPLACEMENT1) Remove the right side front shroud as outlined in Section 9.12. 2) Unattach the tension set spring from the frame (F

439.16 GENERATOR BELT REPLACEMENT1) Remove the front shrouds as outlined in Section 9.12. 2) Loosen the nuts holding the generator to the frame (Fi

449.17 GENERATOR REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.12. 2) Remove the nuts holding the generator to the frame (Figure

459.18 PULLEY AXLE SET REPLACEMENT1) Remove the front shrouds as outlined in Section 9.12. 2) Remove the drive belt as outlined in Section 9.15.3)

46FIGURE EFIGURE DFIGURE F FIGURE G9.18 PULLEY AXLE SET REPLACEMENT - CONTINUED5) Remove the C-clip holding the bearing in place on the right side of

2CONSOLE SERIAL NUMBER LOCATION1.1 SERIAL NUMBER LOCATION - CONTINUEDCHAPTER 1: SERIAL NUMBER LOCATION

479.19 CRANK AXLE SET REPLACEMENT1) Remove the front shrouds as outlined in Section 9.12. 2) Remove the drive belt as outlined in Section 9.15. 3)

489.20 REAR STABILIZER REPLACEMENT1) Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame (Figure A). 2) Remo

499.21 FRONT STABILIZER REPLACEMENT1) Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame (Figure A). 2) Re

509.22 TESTING THE BIKEONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCT

5110.1 H5x-03 BIKE SPECIFICATIONSCONSOLEDisplay Type Dot-Matrix LEDDisplay Feedback Time, Distance, Calories, Speed, Heart Rate, METs, Watts, Level, R

5210.2 FASTENERS AND ASSEMBLY TOOLSQUANTITY PART # SKETCH DESCRIPTION NOTES1 Z05 4 MM ALLEN WRENCH PURPLE1 Z04 See sketch of Z05 5MM ALLEN WRENCH PUR

5310.3 ASSEMBLY INSTRUCTIONSSTEP 1AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9.22. CHAPTER 10

54STEP 210.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

5510.3 ASSEMBLY INSTRUCTIONS - CONTINUEDSTEP 3CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

56STEP 410.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

3CAUTION! If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and con-sult your physician before co

5710.3 ASSEMBLY INSTRUCTIONS - CONTINUEDSTEP 5CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

58STEP 610.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

5910.4 ADJUSTING THE PEDAL STRAPS AND SEATADJUSTING THE PEDAL STRAPSThe straps are designed to fit your individual foot size and should be adjusted ti

6010.5 LEVELING THE BIKESTABILIZING THE MATRIX H5X-03 BIKEAfter positioning the bike in its intended location, check its stability by attempting to sh

61The Matrix H5x Bike is capable of accepting a 15" TV via a bracket. Follow the instructions below to install the TV and bracket. Use the inst

6210.6 TV BRACKET INSTALLATIONCHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE7) Remove the 4 screws holding the small Matrix logo to the front of

6311) Plug the TV power wire into the console and re-install the console onto the console mast (Figure L). 12) Insert the spring pin into the hole

6410.6 TV BRACKET INSTALLATION - CONTINUEDCHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE15) Plug the TV power wire into the TV (Figure Q). 16)

651) Turn on the power to the Bike, wait until the standard display picture has come up. 2) Enter Manager Mode by pressing and holding the LEVEL UP

66NOTES

4CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS2.2 ELECTRICAL REQUIREMENTSGROUNDING INSTRUCTIONS:The Matrix H5x-03 Hybrid Bike must be grounded. If it shou

67MATRI X FI TNE SS SYS TEMS C ORP.161 0 L AND MARK D RIV E C OTTAGE GR OVE WI 535 27 USATO LL FRE E 8 66. 693.4 863 w w w. m a t r

5Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX H5x-03 BikePlease read and follow these tips.* Position t

63.3 CARE AND MAINTENANCE INSTRUCTIONSIn order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and main