Matrix h5x-02 Service Manual

H5X-02 BIKESERVICE MANUAL

6CHAPTER 3: PREVENTATIVE MAINTENANCE3.3 CARE AND MAINTENANCE INSTRUCTIONSIn order to maximize life span, and minimize down time, all MATRIX equipment

7CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION4.1 CONSOLE DESCRIPTIONWORKOUT KEYS: Simple program view and selection buttons. GO: One touch St

84.2 WORKOUT SETUP STEPS - MANUAL 4.4 WORKOUT SETUP STEPS - LEVEL BASEDGO - Press to immediately begin a workout. Workout, resistance level, and time

9CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION4.5 WORKOUT SETUP STEPS - FITNESS TESTFITNESS TEST -The Cooper Fitness Test measures cardiovascular

104.6 WORKOUT SETUP STEPS - TARGET HEART RATE CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION4.7 WORKOUT SETUP STEPS - CONSTANT WATTSTARGET HEART R

11CHAPTER 5: MANAGER MODE5.1 USING MANAGER MODEThe Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter

12CHAPTER 5: MANAGER MODE5.2 MANAGER MODE OVERVIEWCUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTIONMaximum Time 95 min 10 min 95 min Sets the total

13To enter Engineering or Service Mode, hold the UP and DOWN LEVEL keys for 3 seconds until Manager Mode appears on the middle LED display. Press the

14CHAPTER 7: TROUBLESHOOTING7.1 ELECTRICAL DIAGRAMS

157.1 ELECTRICAL DIAGRAMSCHAPTER 7: TROUBLESHOOTING

16CHAPTER 7: TROUBLESHOOTING 7.1 ELECTRICAL DIAGRAMS

17CODE CLASS DESCRIPTION SOLUTION0x02AB C Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 C Resistance type error. Set

18LED INDICATOR DESCRIPTIONLED 1 RPM (AC Plug In). LED 2 +5VLED 3 +15VLED 4 Bus VoltageLED 5 RPM (Generator). LED 6 Status 1 (Program operation). L

19NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING LED 1 LED 5 LED 9 LED 8SYMPTOM: The console will not power up or the display is dim. C

20ERROR 0x04A0 (DIGITAL COMMUNICATION FAILURE) SYMPTOM: Error code 0x04A0 is displayed on the console. CHECK POINT POSSIBLE ISSUE SOLUTIONLEDs 2, 3

21ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPONDPOSSIBLE CAUSES:1) The keypad connection ribbon cable has not been plugged in correctly. 2) The ke

22HIGH OR NO RESISTANCEPOSSIBLE CAUSES:1) The console cable is damaged or not properly plugged in. 2) The UCB is damaged. 3) The Generator is dam

237.8 TROUBLESHOOTING - PEDALS SLIPPINGPEDALS SLIPPINGPOSSIBLE CAUSES:1) The belt tension is not enough. 2) The one way bearing is damaged. SOLUTI

247.10 TROUBLESHOOTING - HEART RATE ISSUESCHAPTER 7: TROUBLESHOOTINGHEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLYPOSSIBLE CAUSES:1) The

258.1 CONSOLE REPLACEMENT1) Remove the 4 screws holding the console to the frame (Figure A).2) Disconnect the console cable and HR connections from

CHAPTER 1: SERIAL NUMBER LOCATION ... 1CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1

268.2 HEART RATE HANDLEBAR REPLACEMENT1) Remove the 2 screws holding on the handlebar cover (Figures A & B). 2) Remove the 4 screws holding the

278.3 HEART RATE GRIPS REPLACEMENT1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the pl

288.4 CUP HOLDER REPLACEMENTCHAPTER 8: PART REPLACEMENT GUIDE 1) Remove the 2 screws holding the cup holder to the console mast (Figure A). 2) Remo

29CHAPTER 8: PART REPLACEMENT GUIDE 8.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT 1) Remove the console as outlined in Section 8.1. 2) Remove the back c

30FIGURE E FIGURE FFIGURE G6) Peel part of the protective film from the back of the overlay (Figure E). 7) Push the overlay ribbon cable through th

318.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUEDCHAPTER 8: PART REPLACEMENT GUIDE FIGURE H FIGURE IFIGURE J9) Press down on the corners of the

32CHAPTER 8: PART REPLACEMENT GUIDE 8.6 CONSOLE MAST REPLACEMENT1) Remove the console as outlined in Section 8.1. 2) Remove the HR handlebars as ou

33FIGURE BFIGURE A1) Remove the 4 screws holding the seat pad to the seat post (Figure A). 2) Lift the seat pad away from the seat post (Figure B).

348.8 BACK PAD REPLACEMENT1) Using the tips of your fingers, remove the back cover of the back pad. The back cover is held on by plastic snap clips,

358.9 STATIONARY HANDLEBAR REPLACEMENT1) Using the tips of your fingers, remove the back cover of the back pad. The back cover is held on by plastic

ivTABLE OF CONTENTS8.7 Seat Pad Replacement ... 338.8 Bac

36CHAPTER 8: PART REPLACEMENT GUIDE 8.10 PEDAL REPLACEMENT1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right s

378.11 REAR SHROUD REPLACEMENT1) Remove the 9 screws attaching the right side rear shroud to the frame and to the left shroud (Figure A). 2) Remove

381) Remove the pedals as outlined in Section 8.10. 2) Remove the 8 screws attaching the right side front shroud to the frame and to the left shrou

391) Remove the rear shrouds as outlined in Section 8.11. 2) Disconnect the wire connections to the lower board (Figure A). 3) Remove the 2 screw

408.14 DRIVE BELT REPLACEMENTCHAPTER 8: PART REPLACEMENT GUIDE 1) Remove the right side front shroud as outlined in Section 8.12. 2) Unattach the te

418.15 ECB (ELECTRONIC BRAKE) BELT REPLACEMENTCHAPTER 8: PART REPLACEMENT GUIDE 1) Remove the front shrouds as outlined in Section 8.12. 2) Loosen

428.16 ECB REPLACEMENT 1) Remove the front shrouds as outlined in Section 8.12. 2) Remove the nuts holding the ECB to the frame (Figure A), and rem

438.17 PULLEY AXLE SET REPLACEMENT1) Remove the front shrouds as outlined in Section 8.12. 2) Remove the drive belt as outlined in Section 8.14.3)

44FIGURE EFIGURE DFIGURE F FIGURE G8.17 PULLEY AXLE SET REPLACEMENT - CONTINUEDCHAPTER 8: PART REPLACEMENT GUIDE5) Remove the C-clip holding the bear

458.18 CRANK AXLE SET REPLACEMENT1) Remove the front shrouds as outlined in Section 8.12. 2) Remove the drive belt as outlined in Section 8.14. 3)

11.1 SERIAL NUMBER LOCATIONCHAPTER 1: SERIAL NUMBER LOCATIONA serial number plate is located behind the seat in the seat track. There is also a seria

468.19 REAR STABILIZER REPLACEMENT1) Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame (Figure A). 2) Remo

478.20 FRONT STABILIZER REPLACEMENT1) Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame (Figure A). 2) Re

48CHAPTER 8: PART REPLACEMENT GUIDE 8.21 TESTING THE BIKEONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE

49CHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE9.1 H5x-02 BIKE SPECIFICATIONSCONSOLEDisplay Type Dot-Matrix LEDDisplay Feedback Time, Distance, Ca

509.2 FASTENERS AND ASSEMBLY TOOLSCHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDEQUANTITY PART # SKETCH DESCRIPTION NOTES1 Z05 4 MM ALLEN WRENCH PU

519.3 ASSEMBLY INSTRUCTIONSCHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 1AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST T

52STEP 2CHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE9.3 ASSEMBLY INSTRUCTIONS - CONTINUED

539.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 3

54STEP 4CHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE9.3 ASSEMBLY INSTRUCTIONS - CONTINUED

559.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 5

2CONSOLE SERIAL NUMBER LOCATION1.1 SERIAL NUMBER LOCATION - CONTINUEDCHAPTER 1: SERIAL NUMBER LOCATION

56STEP 69.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

579.4 ADJUSTING THE PEDAL STRAPS AND SEATADJUSTING THE PEDAL STRAPSThe straps are designed to fit your individual foot size and should be adjusted tig

589.5 LEVELING THE BIKECHAPTER 9: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTABILIZING THE MATRIX H5X-02 BIKEAfter positioning the bike in its intended l

59NOTES

60MATRIX FITNESS SYSTEMS CORP.1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USATOLL FREE 866.693.4863 www.matrixfitness.com FAX 608.839.1717KOREV. 1

3CAUTION! If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and con-sult your physician before co

4CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS2.2 ELECTRICAL REQUIREMENTSThe Matrix H5x-02 Bike is designed to be self powered and does not require an ext

5Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX H5x-02 BikePlease read and follow these tips.* Position t